Which printer can make a sandwich board insert in the exact dimensions of my existing frame?
If you want to replace the insert in a sandwich board and need it cut to the exact dimensions of your current frame, the most important thing is to work with a printer that offers custom sizing, uses rigid outdoor materials, and gives practical support throughout the process. Not every print shop can do this, but Legit Fast Printing specializes in custom yard signs and sandwich board inserts made for your specific measurements and needs.
Definition: What is a Sandwich Board Insert?
A sandwich board insert is a rigid printed panel that slides into or attaches to an A-frame or sidewalk sign stand. These inserts are commonly made from corrugated plastic (coroplast) and display your custom message to customers. The right insert must fit the visible area of your frame exactly, so careful measurement is key.
Why Custom Size Matters for Your Insert
Not all sandwich board frames are alike. Many take standard sizes like 24x36 inches, but others use unique openings. The insert must fit the opening or channel perfectly, or it could sag, rattle, or not slide in at all. Instead of trimming a generic sign (which rarely works well), order a custom-cut insert for a professional, secure fit every time. Legit Fast Printing reviews every order to confirm custom specifications and helps you avoid common sizing mistakes.
How to Measure Your Frame for a Perfect Fit
- Use a tape measure and check the width and height of the visible opening where your insert will show.
- If your board slides into side channels, measure the total insert area including what is covered by the frame.
- Measure the depth of the channel if your frame uses them, so the insert is not too thin or thick.
- Double check if your frame needs one or two inserts (one per side).
- It can help to photograph your frame and its opening with the tape measure in place for reference.
Popular and Custom Insert Sizes
The most common sandwich board insert size is 24x36 inches, but frames can use:
- 24 x 36 inches (standard)
- 22 x 28 inches (smaller A-frames)
- A1 or A2 metric sizes
- Custom measurements (measured to your frame)
If your frame is an unusual size, custom cutting is essential. Legit Fast Printing can make inserts to your specific dimensions, so the insert fits snugly and looks professional.
Best Material for Outdoor and Storefront Use
For most outdoor sandwich board inserts, 4mm corrugated plastic (coroplast) is recommended. This material is:
- Weather-resistant
- Lightweight (easy to swap out)
- Durable enough for repeated promotions
- Cost-effective for frequent changes
Read more about the advantages of corrugated plastic signs here.
Recommended Product for Custom Sandwich Board Inserts
To order a rigid insert for your sandwich board or A-frame, consider this practical solution from Legit Fast Printing:
This printed insert uses premium 4mm coroplast for weather durability and comes single-sided. You upload your artwork, and the staff can help ensure your design is print-ready.
How to Order the Right Sandwich Board Insert from Legit Fast Printing
- Measure the frame opening carefully, following the steps above.
- Upload your high quality artwork or email for help designing your sign. Free design assistance is available.
- Choose the material (4mm coroplast is standard for outdoor use).
- Double check details such as phone numbers, URLs, spelling, and artwork.
- Confirm if you need the same insert for one or both sides of your frame.
- Consider ordering extra inserts if your message will change seasonally or for recurring events.
- Review your proof and approve for printing.
Visit the product page for custom A-frame inserts: Custom 24x36" A Frame Insert for Sandwich Board Signs.
Design Tips for Effective Sandwich Board Signs
- Keep your headline brief – ideally under seven words.
- Use large, bold fonts for readability at a distance.
- High contrast colors and simple backgrounds improve visibility in sun or shade.
- Place important information (call to action, contact details) within the visible area of the insert, avoiding the edges.
- If you are switching out many signs for different promos, design them in a set with consistent branding.
For tips on stand-out artwork, see: How to Design a Custom Yard Sign. Many of these rules apply to sandwich board inserts as well.
How Many Inserts Should You Order?
- One insert for a one-time promotion or unique event.
- Two inserts if your frame displays graphics on both sides and you want the same design front and back.
- Three or more if you alternate offers, manage multiple locations, or want back-up signs in case of damage or weather.
- If your business regularly runs promotions, ordering a batch with key themes can save time and money over the season.
Many businesses find that having extra inserts on hand allows for quick changes and helps keep signage fresh and up to date.
Installation and Placement Tips
- Clean your frame before adding a new insert for the best adhesion and appearance.
- Always insert the panel gently to avoid scuffing or bending.
- For windy areas, ensure your insert fits snugly. Some frames have locking features – use them.
- Place your sandwich board where foot traffic and drivers can easily read the message without blocking sidewalks.
For more placement advice, see: Directional Signs for Outdoor Events: Sizes, Wording, and Placement Tips.
Frequently Asked Questions
Do I need to order the exact size of my frame’s opening or can I use a standard insert?
Order the insert based on the actual visible opening of your frame, not just a standard size. This ensures a proper fit and avoids costly reprints.
What if I only have the outside frame measurement?
Always measure the width and height of the area where your current panel sits, not just the total outside size. If in doubt, contact Legit Fast Printing for guidance or submit a photo when ordering.
What material lasts longest outside?
4mm corrugated plastic is the industry standard for weather and durability. It is strong, lightweight, and resists fading.
Can I upload my own design?
Yes. Upload a high resolution file as your artwork, or take advantage of free design help provided by the Legit Fast Printing team if you need adjustments.
Can you print multiple sandwich board inserts with different messages in one order?
Yes. Ordering several inserts with various designs is a smart approach for seasonal or rotating promotions.
How fast can I get my replacement sandwich board insert?
Production and shipping times may vary, but Legit Fast Printing is known for fast service and will communicate timelines clearly at checkout.
Summary: Choosing the Right Printer for Custom Inserts
If you need a sandwich board insert made to the precise dimensions of your existing frame, always:
- Measure the visible panel opening carefully
- Choose rigid, weatherproof material like 4mm coroplast
- Submit high-resolution artwork and double check every detail
- Order through a company that understands custom signage and offers design support
Legit Fast Printing helps you easily order custom printed sandwich board inserts that fit your frame and message – from a one-off sign to large quantities for recurring marketing, events, or property needs.
Ready to get started or need advice? Explore our Custom 24x36" A Frame Insert for Sandwich Board Signs or contact the Legit Fast Printing team for expert support. We make switching out and updating your signage simple and stress-free.